Enhanced Processing, Stronger Parts, and Faster Production with LMPAEK™ Polymers

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LMPAEK Properties Overview

LMPAEK™ Polymers, the newest addition to the renowned PAEK family engineered by Victrex. Crafted with precision at a molecular level, Victrex has tailored these polymers to offer enhanced processing capabilities, providing manufacturers with greater flexibility in processes like thermoplastic composites and additive manufacturing.

 

Retaining the impressive traits of PEEK, including exceptional mechanical strength, tribological performance, and resistance to high temperatures and chemicals, LMPAEK™ polymers also unlock the potential for faster manufacturing and fabrication of stronger parts using common manufacturing systems.

Temperature Resistance
Extreme Temperature

Temperature Resistance

Excellent high temperature performance:

  • Melting Point (Tm) = 305ºC
  • Glass Transition (Tg) = 153ºC (midpoint)
  •  V-0 Flammability rating
Chemical Resistance
Chemical resistance

Chemical Resistance

Excellent resistance to a very wide range of chemicals over a range of temperatures, retaining high levels of mechanical strength and generally with little swelling or discolouration.

Link to Chemical Resistance Whitepaper Victrex LMPAEK™ Polymer Chemical Resistance - Victrex
Mechanical Strength
Strength

Mechanical Strength

Excellent strength, stiffness

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Wear Resistance
Wear

Wear Resistance

High abrasion and cut through resistance combined with a low coefficient of friction
Electrical Properties
Electricity

Electrical Properties

Victrex materials are often used as an electrical insulator with outstanding thermal, environmental resistance and mechanical performance. 

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PFAS-Free
Pfas-free

PFAS-Free

We do not intentionally add, use or generate PFAS during the manufacture of unfilled Victrex PEEK and PAEK polymers.

High Purity
Purity

High Purity

Victrex materials are inherently pure with very small amounts of low molecular weight volatile organics, resulting in exceptionally low outgassing and extractables even in high vacuum environments.

Hydrolysis Resistant
Hydrolysis

Hydrolysis Resistant

Victrex high performance polymers are not attacked by prolonged exposure to water, sea water or steam which makes them an ideal choice for use in applications such as medical components, subsea equipment, and valve components.

Processability
Processing

Processability

Victrex materials are some of the highest performing materials melt processable using conventional thermoplastic processing equipment.

LMPAEK Processing guide

Recyclable
Recyclable

Recyclable

Due to its high molecular stability, LMPAEK polymers can be re-melted and reprocessed repeatedly with minimal change to its properties.  This helps its environmental footprint and can ensure that waste material from manufacturing processes can be re-used economically.

VICTREX LMPAEK Processing and Properties Guide

DOWNLOAD PROPERTIES GUIDE

Technical Datasheets (TDS)

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Material Safety Datasheets (MSDS)

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Thermometer

Lower Melting Temperature

LMPAEK™ Polymer offers enhanced processing capabilities with a melting point approximately 40°C lower than standard VICTREX PEEK, allowing for more energy-efficient production.

This temperature reduction minimises thermal stress on equipment, reduces energy consumption, and enables better dimensional control while maintaining high-performance PAEK characteristics.

LMPAEK Granules
A tick in a circle

Ease of Processing

The wider processing window enables manufacturers to work with a broader range of temperatures without compromising the material's mechanical properties or performance.

As a result, LMPAEK™ polymers offer improved flexibility in manufacturing, making them ideal for complex designs and precision applications.

PEEK vs LMPAEK Processing video

PEEK Vs LMPAEK Processing video
Text

Redefining Advanced Manufacturing

LMPAEK™ polymers advance composite and additive manufacturing by offering high performance, easy processability, and design versatility, driving innovation across industries like aerospace and automotive

 

 

Granules and Powders

LMPAEK™ polymers are a family of high-performance materials known for their unique combination of mechanical strength, chemical resistance, and thermal stability. These polymers exhibit excellent properties that make them suitable for demanding applications across a wide range of industries.

The melting point of LMPAEK™ polymers typically ranges between 280°C to 350°C. This lower melting point compared to other high-performance polymers like PEEK allows for easier processing and fabrication while still maintaining excellent mechanical and thermal properties. 

 

LMPAEK™ Granules

Datasheets

LMPAEK™ Powders

Datasheets

LMPAEK™ Unidirectional Tapes

Datasheets

LMPAEK™ Filaments

Datasheets

LMPAEK™ Polymer: Granules and Powders

LMPAEK™ polymers can unlock the potential for faster manufacturing and fabrication of stronger parts using common manufacturing systems
Composite manufacturing

Unlocking the Future of Aerospace with LMPAEK™ Polymers

Lightweight and High Mechanical Performance: LMPAEK™ polymers deliver the established advantages of composite materials, enhancing performance in aerospace manufacturing.

System Cost Reductions: Our advanced polymers help lower overall system costs through material efficiency and optimized processing.

Increased Production Throughput: LMPAEK™ polymers, particularly in thermoplastic unidirectional tapes, improve production speed, supporting high-volume manufacturing.

Ideal for Automated Processes: Thermoplastic tapes are perfectly suited for automated composite manufacturing, offering consistency and precision in production.

Paving the Way for Innovation: With LMPAEK™ polymers, aerospace manufacturers can achieve new levels of efficiency, leading to cutting-edge advancements in composite applications.

Additive manufacturing

Discover New Possibilities in 3D Printing with LMPAEK™ Polymers

Overcomes Challenges with Traditional Materials: VICTREX AM™ 200 offers superior performance compared to PEEK and PEKK, ensuring better mechanical properties and print quality. 

Less Warp, Stronger Parts: Achieve high-quality prints with reduced warping and enhanced part strength, boosting your manufacturing success.

Superior Z-Strength: Enjoy improved Z-axis strength, ensuring better layer adhesion and stronger, more durable 3D printed parts.

Available as a Filament: This breakthrough material comes in filament form, offering greater flexibility and compatibility for various 3D printing applications.

Enhanced Design Freedom: VICTREX AM™ 200 allows for more complex designs using soluble supports, giving you the freedom to innovate. 

Learn how LMPAEK™ polymers are transforming industries

Granule and Powder
processing guide
VICTREX LMPAEK™ Processing Guidelines: Comprehensive Guide for Manufacturing and Processing LMPAEK Polymers
Download the guide
AM 200 Parts
processing guide
Unlock the full potential of additive manufacturing with our Victrex AM Processing Guide, designed to provide essential insights for optimised performance and quality in every print
Download the guide
airplane
webinar
LMPAEK™ Polymers: The Foundation of Emerging Technologies in Aerospace
Watch the webinar
AM podcast
webinar

Advanced Thermal and Fire Protection for Aerospace and Automotive Applications With LMPAEKTM Unidirectional Tapes 

Watch the webinar
AM 200 Filament
video
Additive Manufacturing Podcast with DiLabs
Robert McKay, Head of business development and Silvia Berretta, Strategic technology manager of Victrex sat down with DiLabs to discuss VICTREX AM™ 200, a high performance LMPAEK™ filament.
Watch the video
What is LMPAEK™ and how does it differ from standard PEEK?
LMPAEK™ (Low Melt Polyaryletherketone) is an advanced polymer technology that offers similar high-performance characteristics to PEEK but with a significantly lower melting temperature (305°C vs 343°C). This reduction in processing temperature enables faster cycle times, reduced energy consumption, and expanded manufacturing possibilities whilst maintaining the exceptional chemical resistance, mechanical properties, and thermal stability that PAEK polymers are renowned for.
What are the key processing advantages of LMPAEK™ polymers?
LMPAEK™ polymers can be processed at temperatures 35-40°C lower than standard PEEK, enabling compatibility with a wider range of manufacturing equipment and reducing thermal stress on processing machinery. The material offers excellent flow characteristics for complex part geometries, slower crystallisation rates for reduced cycle times, and compatibility with automated manufacturing processes including AFP (Automated Fibre Placement). Additionally, it can be co-processed with temperature-sensitive materials that would degrade at standard PEEK processing temperatures.
Which industries and applications benefit most from LMPAEK™ technology?
LMPAEK™ polymers excel in demanding applications across aerospace (brackets, clips, and structural components), automotive (under-bonnet components and EV applications), energy (oil & gas downhole tools meeting Shell MESC specifications), semiconductor (wafer handling and chemical processing equipment), and marine applications (including innovative hydrofoil projects). The material is particularly valuable where high-performance properties must be combined with efficient, high-volume manufacturing capabilities.
Can LMPAEK™ be processed using standard thermoplastic manufacturing equipment?
Yes but with precautions, LMPAEK™ has been primally invented to be used for composites applications (hence filled with carbon or glass fiber), so it is highly compatible with Automatic Fiber Placement, compression molding, stamp forming, and hybrid overmoulding processes. It can also be processed using conventional thermoplastic manufacturing equipment including injection moulding (with some precautions since not ideal for that process), extrusion, and compression moulding systems. The lower processing temperature extends equipment compatibility, allowing use of machinery that might not withstand standard PEEK processing temperatures. The material is also compatible with advanced manufacturing techniques including 3D printing, and micropellet processing systems.
How does LMPAEK™ perform in harsh environments compared to other high-performance polymers?
LMPAEK™ maintains exceptional performance in extreme conditions, offering continuous use temperatures up to 250°C, outstanding chemical resistance to acids, bases, and hydrocarbons, and excellent mechanical property retention under load at elevated temperatures. The material demonstrates superior fatigue resistance, low moisture absorption, and inherent flame retardancy (V-0 rating). Unlike many lower-performance alternatives, LMPAEK™ combines these properties with long-term dimensional stability and resistance to environmental stress cracking, making it ideal for critical applications where failure is not an option.

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